Cigars · Process

Fermentation

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Fermentation is the controlled heating of stacked tobacco after curing, which removes ammonia and other compounds and determines much of a leaf's final character.

Leaf is stacked into a pilón, and its own moisture and weight generate heat. The stack is monitored and broken down and rebuilt repeatedly, redistributing the leaf so it ferments evenly.

Why it matters

Under-fermented tobacco is harsh and ammoniac. The length and temperature of the cycle is one of the few places where a maker's judgement is unambiguously visible in the finished cigar.

References

  1. [1] Process documentation, compiled.

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